ABB 3HAC025338-006 DSQC679 FlexPendant Teach Pendant for ABB IRC5 Industrial Robot Controller

3HAC025338‑006 (DSQC679) is ABB FlexPendant handheld teach‑pendant for IRC5 robot controller. It provides robot jogging, programming, monitoring and safety interlock functions. This model is manufacturer‑discontinued and available only as maintenance spare‑part.

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Description

1. Basic Information

表格
Item Content
Model 3HAC025338‑006 (Type: DSQC679 FlexPendant)
Manufacturer ABB Robotics
Series IRC5 M2004 Robot Controller System
Product Type Handheld Teach Pendant Unit
Mounting Hand‑held operation, equipped with cabinet mounting bracket
Connection Dedicated FlexPendant cable connected to IRC5 controller
Display Touch‑screen LCD display, physical emergency‑stop button, enabling device (3‑position dead‑man switch)
Warranty 12‑month warranty for genuine spare parts
BOM Full‑Name 3HAC025338‑006, DSQC679 FlexPendant Teach Pendant for ABB IRC5 Robot Controller
BOM Short‑Name 3HAC025338‑006‑DSQC679, IRC5 Robot FlexPendant Teach Pendant

2. Electrical & Interface Specifications

  • Human‑machine interface: Touch screen for program editing, jog control, I/O monitoring, alarm viewing
  • Safety components: Integrated emergency stop push‑button, three‑position enabling device (dead‑man switch) for manual jog mode
  • Communication: Proprietary high‑speed communication via FlexPendant cable to IRC5 controller main unit
  • Operating mode switching: Manual / Auto mode selection integrated in pendant hardware
  • Firmware: Pendant firmware matches IRC5 RobotWare system version; version mismatch leads to communication failure
  • No independent motion control capability; all logic runs on IRC5 controller side

3. Environmental Conditions

  • Operating temperature: 0 ℃ ~ +45 ℃ (hand‑held workshop environment)
  • Storage temperature: −40 ℃ ~ +85 ℃
  • Relative humidity: 5‑95 % RH, non‑condensing
  • Approvals & standards: CE, UL, comply with IEC 60204‑1 robot safety requirements
  • Enclosure rating: IP54 for front panel; suitable for general industrial workshop environment
  • Weight: Approx. 1.1 kg

4. Main Functions

  1. Hand‑held operation terminal for IRC5 robots: manual jogging robot joints, editing and running robot RAPID programs.
  2. Real‑time monitoring robot I/O signals, axis status, alarm logs and fault diagnosis information.
  3. Safety functions: emergency stop output and 3‑position dead‑man switch for manual teaching mode; robot only moves when dead‑man switch is held in middle position.
  4. Parameter configuration: set robot system parameters, back‑up and restore robot programs via teach pendant.
  5. Product lifecycle status: Obsolete, ABB stops new production; only spare‑part / surplus stock for existing robot fleet maintenance.

5. Typical Applications

  1. ABB IRC5 M2004 robot controllers matched with IRB‑series industrial robots for welding, handling, assembly, painting production lines.
  2. Replacement spare part for damaged, cracked‑screen or communication‑fault FlexPendant units.
Related teach pendant reference

|Part‑No|Description|Remark|

|—|—|—|

|3HAC025338‑006|DSQC679 FlexPendant|For IRC5 M2004 robot controller, obsolete|

|3HAC025338‑xxx|Other variant DSQC679|Different language / firmware versions|

6. Important Notes

  1. Dedicated for ABB IRC5 robot controller; cannot work with IRC5 Compact or OmniCore controller without hardware adaptation.
  2. Pendant firmware must match RobotWare version of IRC5 controller, otherwise communication error occurs.
  3. Safety‑critical device; after replacement, safety‑related functions (E‑stop, dead‑man switch) must be tested before putting robot into operation.
  4. Avoid violent impact, liquid ingress and sharp object scratching the touch‑screen surface.
  5. Full ordering part‑number 3HAC025338‑006 must be used for spare‑part procurement.

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