ABB CI854BK01 3BSE069449R1 Master Communication Interface Module

‑ Power Supply：Supplied by S500 rack back‑plane 24 VDC；typical current consumption 190 mA, typical power consumption 4.56 W

‑ Mechanical Structure：standard S500 rack plug‑in module, matched with TP854 baseplate；overall weight approx 0.70 kg

‑ On‑board Resources：PROFIBUS DP‑V1 master‑station protocol processing unit, dual‑channel bus driving circuit, data buffer memory, CEX back‑plane bus controller, module self‑diagnosis circuit, enhanced EMC circuit

‑ Communication Interface：internal CEX bus for data interaction with AC800M controller；dual D‑Sub9 female PROFIBUS DP‑V1 external bus interfaces, support line redundancy

‑ Galvanic Isolation：galvanic isolation between PROFIBUS field‑bus side and controller internal logic side, isolation rating 2500 VAC

‑ Core Function：PROFIBUS DP‑V1 master‑station protocol processing, dual‑cable line redundancy, PROFIBUS master redundancy, cyclic I/O data transmission, DP‑V1 acyclic parameter access, bus fault diagnosis, hot‑swap support

‑ Protection：bus‑port surge‑suppression and ESD protection

‑ Status LED Indicators：Power indicator, Module Fault indicator, PRIM、DUAL, PROFIBUS bus communication status LED

‑ Weight：approx 0.70 kg

‑ Installed in S500 standard rack via TP854 baseplate, communicates with AC800M series controller via rack internal CEX bus. Maximum 12 CI854BK01 modules can be arranged on one CEX bus to expand PROFIBUS network quantity.

‑ Operates as PROFIBUS DP‑V1 master node, supports baud rate from 9.6 kbit/s up to 12 Mbit/s. Supports dual‑cable line redundancy, automatically switches between primary and standby channel when main cable fails; also supports master redundancy by deploying two CI854BK01 modules, can cooperate with controller CPU redundancy and BC810 CEX bus redundancy to realize full‑system redundant architectureabb-drive….. Cyclically sends control output commands to field PROFIBUS slave‑station equipment, collects process feedback data from slave stations. Supports DP‑V1 acyclic service for equipment parameter configuration and fault diagnosis reading. Single bus segment supports up to 32 slave nodes, expandable by repeaters, maximum 124 slaves for one CI854BK01 moduleABB Group.

‑ Built‑in data buffer improves bus communication stability under multi‑node networking condition, reduces data loss risk. Supports hot‑swap, module can be replaced without rack power‑off during maintenance.

‑ Module self‑diagnosis monitors back‑plane power‑supply and on‑board hardware integrity; detects hardware fault, bus short‑circuit and bus‑off fault, reports fault word to AC800M controller.

‑ Cannot run independently; must cooperate with S500 rack, TP854 baseplate and AC800M series controller. CI854BK01 3BSE069449R1 is dedicated upgraded redundant PROFIBUS DP‑V1 master‑station communication board, cannot be substituted by general‑purpose PROFIBUS communication modules.

‑ Continuously monitors rack power‑supply and module hardware running state. Fault will activate panel fault LED and report fault alarm word to AC800M controller.

‑ No local historical‑data storage; module status and fault codes need to be read through Control Builder configuration‑monitoring tool.

‑ Module hardware failure will cause this PROFIBUS DP bus breakdown; controller internal logic keeps normal operation, but all PROFIBUS slave devices under this bus lose communication, field data acquisition and control output fail.

‑ Back‑plane connector: inserts into S500 rack slot via TP854 baseplate, connects to CEX internal bus of AC800M controller.

‑ External dual D‑Sub9 female connectors: connect redundant PROFIBUS shielded bus cables to each field PROFIBUS DP‑V1 slave‑station equipment.

‑ Mounting：insert into S500 standard rack slot with TP854 baseplate

‑ Operating Temperature：+5 ℃ ~ +55 ℃

‑ Storage Temperature：‑40 ℃ ~ +70 ℃

‑ Relative Humidity：5‑95 %RH, non‑condensing

‑ Pollution degree：Degree 2

‑ Protection Class：IP20, cabinet‑internal installation.

‑ Cut off control cabinet auxiliary power before inserting or replacing this module, although module supports hot‑swap, power‑off operation is recommended for spare‑part replacement. Set PROFIBUS bus baud rate, slave station address list according to site network requirements, install terminal resistor at both ends of PROFIBUS bus trunk, configure line‑redundancy or master‑redundancy parameters according to field layout. Firmware version must match 800xA system version. It is recommended to replace module together with TP854 baseplate for spare‑part maintenance.

‑ For spare‑part replacement: verify full model CI854BK01 and part‑number 3BSE069449R1; after installation check back‑plane power‑supply, verify cyclic data interaction between controller and each PROFIBUS DP‑V1 slave‑station. Hardware‑version mismatch will bring risk of bus communication parsing abnormality.

‑ Module fault will result in total communication failure of all slave devices on corresponding PROFIBUS DP network.

Power, petrochemical, metallurgy old‑set AC800M /800xA DCS control cabinets; ABB 800xA system maintenance and spare‑part replacement; industrial spare‑part for high‑reliability redundant PROFIBUS DP‑V1 master‑station communication gateway unit.