ABB CI860K01 3BSE032444R1 FOUNDATION Fieldbus HSE Communication Interface Kit

‑ Power Supply：Power supplied from CEX bus；typical current consumption 100mA@24VDC，typical power consumption 2.4W

‑ Mechanical Structure：standard S500 rack plug‑in module, matched with TP860 baseplate；single‑slot installation；weight approx 0.55 kg

‑ On‑board Resources：FF‑HSE protocol processing unit, ethernet driving circuit, data buffer memory, CEX back‑plane bus controller, module self‑diagnosis circuit

‑ Communication Interface：internal CEX bus for data interaction with AC800M controller；external RJ45 ethernet interface for FOUNDATION Fieldbus HSE subnet connection

‑ Galvanic Isolation：galvanic isolation between HSE bus side and controller internal logic side, isolation rating 2500 VAC

‑ Core Function：FOUNDATION Fieldbus HSE protocol processing, FF‑HSE field device data mapping interaction, support module redundancy, bus fault diagnosis, hot‑swap supportABB

‑ Protection：ethernet‑port surge‑suppression and ESD protection

‑ Status LED Indicators：Power indicator, Module Fault indicator, HSE bus communication status LED

‑ Weight：approx 0.55 kg

‑ Installed in S500 standard rack via TP860 baseplate, communicates with AC800M series controller via rack internal CEX bus. Single AC800M controller supports maximum 12 CI860K01 modules, can work under redundant configuration, each module can access independent HSE subnet or share same subnetABB.

‑ Works as FOUNDATION Fieldbus HSE communication interface, communication rate 10/100Mbit/s. Cooperates with LD800HSE linking device, one LD800HSE can expand up to 4 channels FF‑H1 fieldbus links, access mass FF‑H1 pressure, flow, temperature transmitters and valve positioners. Realizes bidirectional mapping between FF bus process data, quality status and AC800M IEC61131 control application variables, completes field‑device parameter reading‑writing, alarm‑event collection and remote control output. Supports module redundancy, does not support HSE bus line redundancy.

‑ Built‑in data buffer guarantees real‑time performance of fieldbus data interaction. Supports hot‑swap, module can be replaced without rack power‑off during maintenance, brief communication interruption will occur in swapping process.

‑ Module self‑diagnosis monitors back‑plane power‑supply and on‑board hardware integrity; detects hardware fault and HSE bus communication abnormality, reports fault word to AC800M controller.

‑ Cannot run independently; must cooperate with S500 rack, TP860 baseplate and AC800M series controller. CI860K01 3BSE032444R1 is dedicated FF‑HSE fieldbus communication kit, cannot be substituted by general‑purpose ethernet communication modules.

‑ Continuously monitors rack power‑supply and module hardware running state. Fault will activate panel fault LED and report fault alarm word to AC800M controller.

‑ No local historical‑data storage; module status and fault codes need to be read through Control Builder configuration‑monitoring tool.

‑ Module hardware failure will cause HSE subnet communication breakdown; controller internal logic keeps normal operation, but data interaction with all FF‑HSE/H1 field instruments under corresponding HSE subnet fails.

‑ Back‑plane connector: inserts into S500 rack slot via TP860 baseplate, connects to CEX internal bus of AC800M controller.

‑ External RJ45 connector: connect HSE dedicated shielded ethernet cables to HSE subnet and LD800HSE linking‑device equipment.

‑ Mounting：insert into S500 standard rack single slot with TP860 baseplate

‑ Operating Temperature：‑20 ℃ ~ +60 ℃

‑ Storage Temperature：‑40 ℃ ~ +85 ℃

‑ Relative Humidity：5‑95 %RH, non‑condensing

‑ Pollution degree：Degree 2

‑ Protection Class：IP20, cabinet‑internal installation.

‑ Cut off control cabinet auxiliary power before inserting or replacing this module, although module supports hot‑swap, power‑off operation is recommended for spare‑part replacement. Configure HSE subnet parameters, FF device list and process‑signal mapping relation according to site project requirements, adopt matched HSE shielded ethernet cable, correctly configure LD800HSE linking‑device parameters. This module supports module redundancy, does not support HSE bus line redundancy. It is recommended to replace module together with TP860 baseplate for spare‑part maintenance.

‑ For spare‑part replacement: verify full model CI860K01 and part‑number 3BSE032444R1; after installation check back‑plane power‑supply, verify bidirectional data interaction between controller and FF‑HSE/H1 field instruments. Hardware‑version mismatch will bring risk of bus communication parsing abnormality.

‑ Module fault will result in communication failure of all FF field devices on corresponding HSE subnet.

Petrochemical, chemical, oil‑gas old‑set AC800M /800xA DCS control cabinets; projects adopting FOUNDATION Fieldbus FF‑H1/HSE field‑bus technology; industrial spare‑part for FF field‑bus instrument access gateway unit.