ABB IPFLD24 Field Power Module

The IPFLD24 3BSE008596R1 belongs to ABB Symphony Harmony INFI90 DCS Modular Power System‑II. It is a rack‑mounted field power supply module, specially responsible for providing 25.5VDC field power for Harmony series I/O modules. It works together with IPSYS01 system power module; IPSYS01 supplies 5V, ±15V logic power for processor and communication cards, while IPFLD24 supplies field excitation power for AI, AO, DI, DO I/O boards. It supports N+1 and 2N redundant parallel current‑sharing operation, widely used in power plant, petrochemical, pulp‑paper industry Symphony DCS power cabinet. This module only completes power conversion and output, does not execute process control logic or bus communication protocol processing。

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Phone:+86 19316626421

Description

Hardware Electrical Specifications

‑ Power Supply:AC input 120‑240VAC auto‑ranging, DC compatible input 125VDC; active power factor correction PF>0.95

‑ Mechanical Structure:Plug‑in power module for Symphony power rack;overall weight approx 2.10kg

‑ On‑board Resources:AC‑DC conversion circuit, current‑sharing parallel control circuit, output over‑voltage / over‑current / over‑temperature protection circuit, power monitoring and fault reporting circuit.

‑ Communication Interface:Internal power back‑plane bus, realize current‑sharing and fault signal reporting to power monitor module.

‑ Galvanic Isolation:Galvanic isolation between input AC side and field DC output side.

‑ Core Function:AC‑DC power conversion, output stable 25.5VDC field power for I/O modules, multi‑module parallel current‑sharing, over‑voltage / over‑current / over‑temperature protection, power fault signal upload.

‑ Protection:Over‑voltage protection, over‑current limiting, over‑temperature shutdown, input surge protection.

‑ Status LED Indicators:Power OK LED, fault alarm LED.

‑ Weight:approx 2.10kg

Main Functions

‑ IPFLD24 outputs rated 25.5VDC, total output power 286W, provides field excitation power for rack I/O termination units and I/O slave modules. It is strictly distinguished from IPSYS01 system power module, IPSYS01 is for processor, communication card and back‑plane logic power, IPFLD24 is only for field I/O power supply。

‑ Support multiple modules parallel current‑sharing, realize N+1 or 2N hot‑redundant configuration. When one power module fails, remaining modules automatically share full load without power interruption for field I/O loop.

‑ Built‑in complete protection mechanism: output over‑voltage lockout, over‑current current‑limiting, over‑temperature automatic shutdown. Fault status can be reported to DCS through power monitoring module.

‑ Installed on Symphony dedicated power rack, cannot work independently, must match IPSYS01 system power module and power monitoring unit.

Difference compared with IPFLD01:IPFLD01 is 143W low‑power field power; IPFLD24 is 286W high‑power upgraded version, double output capacity for large‑quantity I/O racks。
Control & Monitoring Function

‑ Complete AC‑DC conversion, stable 25.5VDC field power output for I/O hardware.

‑ Monitor module internal temperature, output voltage, output current, report power failure alarm signal.

‑ No process control logic function, only undertake power conversion task.

Signal Interfaces

‑ Back‑plane:Power rack internal power back‑plane, realize power output, parallel current‑sharing and fault signal transmission.

‑ External interfaces:AC power input terminal.

Environmental Specifications

‑ Mounting:Plug‑in installation on Symphony dedicated power rack

‑ Operating Temperature:‑20 ℃ ~ +60 ℃

‑ Storage Temperature:‑40 ℃ ~ +85 ℃

‑ Relative Humidity:5‑95 %RH, non‑condensing

‑ Pollution degree:Degree 2

‑ Protection Class:IP20, cabinet‑internal installation.

System Complementary Components
  1. IPFLD24 field power module(3BSE008596R1)
Complementary parts: Symphony power rack, IPSYS01 system power module, power monitor unit, Harmony I/O modules and terminal units, AC input breaker.
Installation Notes

‑ Insert module into power rack dedicated slot, tighten front‑panel locking handle to guarantee reliable back‑plane contact.

‑ For redundant parallel configuration, strictly follow installation manual for current‑sharing setting; load calculation shall reserve sufficient margin.

‑ Module replacement recommends power‑off operation. After replacement, verify power‑good indicator light, measure 25.5VDC output voltage, confirm I/O field power supply normal.

‑ Do not mix‑use IPFLD24 and IPFLD01 in parallel, power mismatch will cause current‑sharing abnormality.

Typical Application Scenarios

Power plant, petrochemical, pulp‑and‑paper industry Symphony INFI90 DCS power cabinets; high‑power field power spare‑part for I/O module field excitation power supply.

Key Features
  1. ABB Symphony Harmony IPFLD24 field power module (3BSE008596R1), high‑power field power supply in Modular Power System‑II for INFI90 DCS。
  2. Input 120‑240VAC /125VDC, active power factor correction PF>0.95, output stable 25.5VDC 286W for I/O field excitation.
  3. Support multi‑module parallel current‑sharing, N+1 / 2N hot‑redundant running, multiple protection of over‑voltage, over‑current and over‑temperature, fault alarm signal reporting.
  4. Rack plug‑in hot‑swap capable power module, cabinet‑internal IP20 application, match IPSYS01 system power module to constitute complete cabinet power supply.
  5. Only complete power conversion, not for logic board power supply, strictly distinguish from system power IPSYS01.
  6. Discontinued legacy DCS spare‑part, used for old‑system maintenance and retrofit projects。

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