ABB PPD113B01-10-150000 3BHR023784R1023 High‑Speed Excitation Controller Unit

PPD113B01‑10‑150000 belongs to ABB AC800PEC high‑performance real‑time controller platform, it is the core complete‑set controller for UNITROL series static excitation systems. Equipped with high‑performance floating‑point processor, it undertakes high‑speed synchronous sampling of generator CT/VT signals, AVR automatic voltage‑regulation closed‑loop calculation, thyristor/IGCT trigger pulse generation, local binary‑I/O signal processing and multi‑protocol communication gateway work. This is an integrated rack‑mount whole‑machine controller, integrates processor, signal acquisition circuit, communication interface and partial I/O resources inside one housing. It cooperates with signal‑processing boards and power rectifier units to constitute complete excitation regulating system, widely used in large‑and‑medium‑sized thermal‑power plants, hydropower plants and industrial self‑power‑station generator excitation cabinets, it is key maintenance spare‑part for excitation equipment retrofitting.

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Phone:+86 17759635229

Description

Hardware and Performance Specifications

Auxiliary supply: 24 V DC, wide‑range 9‑36 V DC input, anti‑reverse‑polarity protection

Power consumption: ≤30 W

Real‑time control cycle: sub‑millisecond high‑speed calculation cycle, meet dynamic‑response requirement of excitation system

Sampling performance: 16‑bit high‑speed ADC multi‑channel synchronous sampling for generator voltage, current and excitation‑loop signals

Binary I/O: onboard isolated digital input and output channels for cabinet status collection, alarm and trip‑signal output

Communication interfaces: Multiple Ethernet ports, PROFIBUS‑DP, internal back‑plane bus for AC800PEC rack; support Modbus TCP, TCP/UDP protocol

Mounting mode: whole‑machine rack‑plug‑in unit for excitation cabinet AC800PEC rack

Operating temperature: ‑10 ℃ ~ +70 ℃

Storage temperature: ‑40 ℃ ~ +85 ℃

Humidity: 5‑95 %RH non‑condensing

EMC compliance: IEC 61000‑4‑series industrial electromagnetic‑compatibility standards

Dimension & weight: approx. 450 × 150 × 100 mm, weight about 1.56 kg

Certifications: CE approval

Main Functions

High‑precision synchronous sampling for generator terminal voltage, stator current and excitation‑loop analog‑quantities, provide measuring source for automatic‑voltage‑regulation closed‑loop control.

Complete AVR voltage‑regulation algorithm, reactive‑power / power‑factor control, parallel‑unit reactive‑power distribution calculation.

Full‑set excitation‑limit functions: over‑excitation limit, under‑excitation limit, stator‑current limit, V/Hz limitation, rotor over‑current supervision logic.

Output high‑speed trigger‑pulse signals to drive thyristor or IGCT rectifier bridge, realize real‑time adjustment of excitation‑loop DC current.

Collect cabinet‑site binary‑status signals, output fault‑alarm and trip‑interlock signals.

Powerful disturbance‑recording, sequence‑of‑event logging and fault‑data storage function.

Multi‑group communication interfaces realize data interaction with plant DCS and upper‑monitoring system.

Hardware self‑diagnosis detects internal circuit and channel faults, report fault‑code to HMI and DCS.

Configuration and commissioning are completed by UNITROL Configurator and Control Builder M engineering software.

Installation Requirement

Plug‑in whole‑machine installation in AC800PEC rack of excitation cabinet. High‑power power‑cables and weak‑signal sampling‑cables shall be laid separately, ensure cabinet grounding reliable. Auxiliary 24 V DC power supply shall keep within rated working range. After unit replacement, confirm hardware version matches original‑project configuration, download complete excitation‑project configuration file. Perform closed‑loop simulation test, pulse‑trigger‑output inspection, analog‑channel calibration, binary‑I/O point‑to‑point test and DCS‑communication verification. This unit must cooperate with matched signal‑processing boards and power‑units, cannot be used independently. Confirm no hardware self‑diagnosis fault‑alarm before putting‑into‑service.

Typical Application Scenarios

Integrated core controller for UNITROL‑series static excitation‑systems of medium‑large synchronous‑generators in thermal‑power plants, hydropower plants and industrial self‑power‑stations, used for excitation‑cabinet maintenance and spare‑part replacement.

Key Features
  1. AC800PEC‑platform integrated high‑speed real‑time excitation‑controller, whole‑machine rack‑plug‑in structure, compact layout.
  2. Integrate high‑precision sampling, closed‑loop‑control‑calculation and power‑device pulse‑trigger‑output functions.
  3. Complete built‑in excitation‑regulation and excitation‑limit‑algorithm library, satisfy grid‑code requirements for generator‑excitation‑control.
  4. Rich industrial‑communication‑interfaces, convenient for docking with plant‑level‑automation‑system.
  5. Whole‑machine modular‑design, convenient for on‑site replacement and maintenance; hardware‑version matching shall be noticed during spare‑part replacement.
  6. Important industrial spare‑part for ABB UNITROL excitation‑system maintenance and retrofitting.

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