ABB REX521GHHPSH51G Multifunction Feeder Protection Relay

The REX521GHHPSH51G belongs to ABB REX521 series legacy numerical multifunction feeder protection relay for medium‑voltage distribution networks. The ordering string GHHPSH51G defines hardware grade, analog input arrangement, binary I/O quantity, HMI option and auxiliary power supply specification. This device integrates protection algorithms, electrical measurement, bay control, signal supervision, fault disturbance recording and communication gateway functions. It adopts compact panel‑mount mechanical structure, supports conventional CT/VT transformer inputs. Supported communication protocols include IEC 60870‑5‑103, Modbus RTU, DNP3 and LON bus. This product is discontinued by ABB, still widely deployed in industrial plants and utility secondary substationsabb-drive….。

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Description

Hardware and Performance Specifications

CT secondary rated: 1 A / 5 A configurable

VT secondary rated: 100 V

System frequency: 50 Hz / 60 Hz

Auxiliary supply: 85‑265 V AC / DC universal wide‑range power

Total power consumption: ≤25 W

Local HMI: Graphic LCD display, LED status indicators and operation push‑buttons

Communication interfaces: RS485 serial port, LON bus interface, local service port

Fault recording: COMTRADE disturbance waveform storage, time‑stamped sequential‑of‑event log

Mounting mode: Panel flush‑mount installation

Operating temperature: −25 ℃ ~ +55 ℃

Storage temperature: −40 ℃ ~ +85 ℃

Humidity: 5‑95 %RH non‑condensing

EMC compliance: IEC 60255‑22‑1 /‑22‑2 /‑22‑3

Certifications: CE, UL, IEC 60255 approval

Main Functions

Non‑directional and directional multi‑stage phase overcurrent protection, earth‑fault protection, sensitive earth‑fault protection, thermal overload protection, phase unbalance and phase‑sequence supervision.

Motor‑related protection functions: start‑up time supervision, locked‑rotor monitoring, anti‑frequent‑start inhibition.

Breaker‑failure protection, configurable multi‑shot auto‑reclosing function.

Local & remote circuit‑breaker control, bay‑level interlock logic and trip‑circuit supervision.

True‑RMS high‑accuracy measurement for current, voltage, active/reactive power, energy, power‑factor and frequency; harmonic distortion THD monitoring available.

User‑programmable logic for custom interlock and alarm logic.

Sequential‑of‑event logging, COMTRADE fault disturbance recording and multiple setting‑group management.

Continuous hardware self‑diagnosis detects internal faults and outputs alarm signals to local HMI and upper‑level station control system.

Configuration and commissioning are completed via CAP501 / CAP505 engineering softwareeero。

Installation Requirement

Flush‑panel mounting inside substation protection cabinet. Strictly follow CT/VT polarity for secondary wiring, avoid CT secondary open‑circuit hazard. Auxiliary power supply shall be kept within rated voltage range. After unit replacement, download complete project configuration file. Perform protection‑logic verification test, breaker trip‑close loop test, binary input/output point‑to‑point signal test and communication validation with SCADA system. Confirm no hardware self‑diagnosis fault alarms.

Typical Application Scenarios

Medium‑voltage incoming‑feeder, outgoing‑feeder protection for power plants, industrial sites and utility distribution substations. Also applicable for medium‑voltage motor protection and acts as backup protection for transformer baysABB Group。

Key Features
  1. REX521 series high‑grade multifunction protection relay, compact panel‑mount structure for secondary cabinet installation.
  2. Rich integrated protection function library, suitable for distribution feeders and medium‑voltage motor protection applications.
  3. Built‑in user‑programmable logic function to realize customized interlock and alarm schemes.
  4. Supports electrical wear monitoring of circuit breaker, trip‑circuit supervision and power‑quality harmonic measurement.
  5. Integrated true‑RMS measurement, time‑stamped event logging and COMTRADE disturbance‑recording functions.
  6. Multiple industrial communication protocols supported for connection to substation automation systems.
  7. Discontinued legacy ABB spare‑part, used for maintenance and retrofitting of existing REX521‑series protection devices.

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