Bently 3500-50 133388-02 Tachometer Monitor Main Board

133388‑02 is M‑series 2‑channel tachometer monitor board for 3500 TSI rack, complies with API‑670 standard. It accepts pulse signals from proximity probes or magnetic pick‑up sensors, realizes shaft rotational‑speed measurement, acceleration / deceleration rate calculation, reverse‑rotation detection and zero‑speed monitoring. This module supplies speed reference for other monitor modules in rack.

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Description

Hardware & Electrical Specifications

‑ Manufacturer: Bently Nevada (Baker Hughes) ‑ Compatible System: 3500‑05 full‑size / mini TSI rack, cooperates with 3500/22M TDI module, requires M‑series system firmware ‑ Functional Type: 2‑Channel Tachometer / Speed Monitor Module ‑ Channel quantity: 2 independent pulse input channels ‑ Supported transducers: 3300XL proximity probes, magnetic pick‑up sensors ‑ Probe excitation power:‑24 VDC supplied by module ‑ Input signal range:+10 V ~ ‑24 V ‑ Input impedance:20 kΩ standard ‑ Measuring range:0.1 ~ 99999 RPM ‑ Measurement accuracy:<100 RPM: ±0.1 RPM; 100‑10000 RPM: ±1 RPM; >10000 RPM: ±0.1 % reading ‑ Max input frequency:20 kHz ‑ Typical power consumption:5.8 W, powered by rack backplane busBaker Hugh… ‑ Front‑panel Indicators: OK LED, TX/RX LED, Bypass LED ‑ Matching Parts: Main‑board 133388‑02 must pair with rear I/O board 133396‑01, sold separately ‑ Hot‑swap: Supports hot‑swap; during replacement, two‑channel speed measurement is temporarily invalid; other rack modules keep running normally. ‑ PCB Coating: Conformal coated for G3 harsh industrial cabinet environment ‑ Safety Certification: SIL‑2 capable within complete certified 3500 system set; ATEX / UL hazardous‑area approvals available.

Environmental Specifications

‑ Operating Temperature:‑30 °C ~ +65 °C ‑ Storage Temperature:‑40 °C ~ +85 °C ‑ Relative Humidity:5%‑95 % non‑condensing ‑ Vibration & Shock: Complies with API‑670 power‑plant cabinet EMC standards

Mechanical Data

‑ Dimension(W×H×D):25.4 mm ×120.7 mm ×251.5 mm ‑ Weight: approx 0.80 kg

Core Functions

  1. Pulse‑signal conditioning: Supply‑24 VDC for proximity probes; condition magnetic pick‑up pulse signals for speed acquisition.
  2. Multi‑mode speed monitoring: Rotational‑speed measurement, acceleration / deceleration rate calculation, zero‑speed detection, reverse‑rotation detection.
  3. Flexible alarm configuration: Speed set‑point alarm, speed‑band alarm, zero‑speed alarm, reverse‑rotation alarm; Alert / Danger with configurable delay.
  4. Analog output: Each channel provides isolated 4‑20 mA output via rear I/O board for DCS speed display and data acquisition.
  5. Speed reference source: Provides rack‑wide speed value for other monitor modules.
  6. Self‑diagnosis: Continuous transducer cable fault detection, report module hardware fault to rack system log.

Installation, Replacement & Critical Warnings

  1. Supports hot‑swap; two‑channel speed measurement loses effectiveness during pulling‑out; other rack modules keep running.
  2. Compatibility warning: ‑ Cannot drop‑in replace old non‑M‑series tachometer boards; must use matched rear‑I/O board 133396‑01, verify rack firmware version. ‑ Magnetic pick‑up sensors are not recommended for zero‑speed and reverse‑rotation monitoring under low‑speed condition, easy to produce false signal. ‑ For overspeed protection trip application, use dedicated 3500/53 overspeed module, do not rely on 3500/50 for protection trip.
  3. After replacement, check OK and Bypass LED status; download rack configuration project, verify speed reading, zero‑speed / reverse‑rotation function and 4‑20 mA output.
  4. Common failure mode:‑24 VDC transducer power circuit damage, input‑circuit surge damage, component aging; transducer cable short‑circuit may burn front‑end conditioning circuit.

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