GE DS200CTBAG1ADD Control Terminal Board

DS200CTBAG1ADD is a field‑wiring termination PCB for the GE Speedtronic Mark V turbine control and EX2000 excitation control systemDirect Tur…. It serves as physical interface between main control core and field analog/discrete I/O signals, providing signal routing, surge suppression, terminal block termination and diagnostic access for generator excitation and turbine control signals. The board is fitted with dual stacked removable terminal blocks, COREBUS system connectors, 9‑pin D‑sub RS‑232 diagnostic serial port and BNC coaxial connectors. It routes multi‑type field signals back to the Mark V main controller via internal system bus. This component is obsolete, supplied only via spare‑part channels. It is screw‑mounted inside control cabinet, non‑hot‑swappable.

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Description

Hardware & Electrical Specifications

‑ Model: DS200CTBAG1ADD ‑ Part Number: DS200CTBAG1ADD ‑ Module Type: Mark V / EX2000 Terminal PCB BoardDirect Tur… ‑ Mounting: Screw‑fastened installation inside Mark V control cabinet ‑ Connectors:  • Dual stacked removable field‑wiring terminal blocks  • COREBUS system bus headers (JAI, JAJ)  • 1 × 9‑pin D‑sub RS‑232 diagnostic serial port  • Multiple BNC coaxial signal connectors ‑ Signal types: Analog input, analog output, discrete control and feedback signals ‑ Power supply: Powered from Mark V rack backplane ‑ On‑board protection: Surge‑suppression components for field‑side noise immunity ‑ PCB treatment: Industrial conformal‑coated multilayer circuit board ‑ Compatibility note: Designed for GE Speedtronic Mark V and EX2000 excitation system, not drop‑in compatible with Mark VI / Mark VIe. After replacement, verify terminal block wiring consistency, secure all bus and field connectors, perform loop signal testing and confirm controller I/O status readings.

Environmental Specifications

‑ Operating temperature: 0 ℃ ~ +60 ℃ ‑ Storage temperature: −40 ℃ ~ +85 ℃ ‑ Relative humidity: 5%‑95% non‑condensing ‑ Installation location: Indoor control cabinet, Pollution Degree 2, IP20 ‑ EMC compliance: Industrial EMC requirements for power‑generation turbine‑control equipment ‑ Certifications: CE, UL compliant for power‑plant control‑system components

Mechanical Data

‑ Board dimension: 286 mm × 70 mm ‑ Mounting: Four‑point screw fixing onto cabinet card rack ‑ Weight: approx 0.36 kgMoore Auto…

Main Functions

  1. Provides field‑wiring termination and signal routing between Mark V / EX2000 control hardware and external field sensors, actuators and excitation‑system devices. Integrates surge‑suppression circuits to mitigate plant‑site electromagnetic interference.
  2. COREBUS connectors transfer processed I/O signals to main controller boards. RS‑232 serial port supports local diagnostic connection for commissioning and troubleshooting. BNC connectors handle high‑speed analog measurement signals.
  3. No dedicated on‑board LED array; signal health and fault conditions are monitored via main controller diagnostic menus and system alarm logs.

Installation & Wiring Requirements

  1. Cut off full rack power supply before installation or replacement. Non‑hot‑swappable. ESD wrist‑strap protection is mandatory during board handling.
  2. Secure DS200CTBAG1ADD to cabinet rack with mounting screws. Double‑check every field‑wiring terminal assignment matches original drawing. Fasten COREBUS headers, RS‑232 port and BNC signal connections.
  3. All field wiring shall strictly follow Mark V / EX2000 system wiring drawings. Reliable protective‑earth connection for control cabinet is mandatory.
  4. After replacement: Restore rack power supply. Verify controller I/O point status. Perform signal‑loop injection tests for critical excitation and turbine‑protection channels. Confirm interlock and protection‑logic responses.
  5. Replacement note: Wrong terminal wiring will cause excitation mis‑operation or false turbine trips. Full‑system commissioning and protection‑logic verification test is mandatory before putting turbine‑generator control into service.

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