GE IC697ALG230 Series 90‑70 Base Converter Analog Input Module

IC697ALG230 is high‑precision base converter analog input module for GE Fanuc Series 90‑70 PLC rack‑based systemQualitrol. It provides 8 differential analog input channels, each channel independently software‑configurable for voltage (‑10 V ~ +10 V) or 4‑20 mA current loop signal acquisition, no hardware jumpers or DIP switches required; all channel range, scaling, filter parameters set via programming software only.

This module acts as master for ALG analog subsystem, supporting connection of external expander modules IC697ALG440 (current expander) / IC697ALG441 (voltage expander) to expand total analog input points, maximum up to 120 analog input points in complete subsystemQualitrol. It adopts 16‑bit A/D conversion, supports oversampling and digital averaging filtering to improve measurement stability. Typical full‑module update time is 2.4‑2.8 ms for all 8 channels. Open‑wire detection, over‑range / under‑range diagnostic functions are built‑in for each channel. Manual reference GFK‑0385G. Product status: Obsolete, legacy spare‑part supply only.

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Description

Hardware & Electrical Specifications

‑ Model: IC697ALG230 ‑ Part Number: IC697ALG230 ‑ Module Type: Series 90‑70 Base Converter Analog Input Module, occupies one slot of Series 90‑70 PLC rack ‑ Mounting: Install into standard Series 90‑70 backplane rack; does not support hot‑swap ‑ Backplane power consumption:  • +5 VDC: 112 mA maximum ‑ Input channels: 8 differential channels, per‑channel software configuration ‑ Signal ranges:  • Voltage: −10 VDC ~ +10 VDC, input impedance ≥1 MΩ  • Current: 4‑20 mA, internal 249 Ω precision burden resistor ‑ A/D resolution: 16‑bit ‑ Accuracy:  • Voltage: ±0.01 % full‑scale, ±0.02 % of reading  • Current: ±0.05 % full‑scale, ±0.1 % of reading ‑ Conversion & update rate: Typical 2.4 ms ~ 2.8 ms for full 8‑channel scan ‑ Input filter: Software‑selectable filter bandwidth ‑ Expander interface: Dedicated ribbon‑cable port for ALG440 / ALG441 expander modules ‑ Field wiring connector: 40‑pin front terminal connector ‑ Diagnostics: Per‑channel open‑wire detection, over‑range / under‑range alarm, module hardware fault, diagnostics data reported to Series‑90‑70 CPU ‑ PCB treatment: Conformal coated for dust, moisture and corrosion resistance ‑ Compatibility note: Works with all Series 90‑70 CPU models. Cannot be used on RX3i backplane. Expander modules must connect via dedicated ribbon cable. Hot‑swap is not supported. After replacement, download hardware configuration and verify channel scaling and diagnostic alarm function.

Environmental Specifications

‑ Operating temperature: 0 ℃ ~ +60 ℃ ‑ Storage temperature: −40 ℃ ~ +85 ℃ ‑ Relative humidity: 5 %‑95 % non‑condensing ‑ Installation location: Indoor control cabinet, IP20 protection class ‑ EMC compliance: IEC 61000‑6‑2 ‑ Certifications: CE, UL Class I Div 2 hazardous‑location certification

Mechanical Data

‑ Weight: approx 0.80 kg (1.76 lbs) ‑ Dimension: Series 90‑70 standard single‑slot module form‑factor

Main Functions

  1. High‑precision analog‑to‑digital conversion for process sensors (pressure, temperature, flow transmitters 4‑20 mA / ±10 V signals) in Series 90‑70 control system. Each channel supports independent engineering‑unit scaling.
  2. Dedicated expander interface connects ALG440 / ALG441 expansion modules to greatly increase analog input channel quantity without consuming additional PLC rack slots.
  3. Per‑channel fault diagnosis: open‑loop detection, over‑range / under‑range alarm, convenient for field sensor fault troubleshooting.
  4. Front‑panel LED indicators:   ‑ Green OK: Module hardware self‑test pass   ‑ Red FAULT: Module hardware fault or configuration error   ‑ CH 1‑8: Channel status / over‑range indication

Installation & Wiring Requirements

  1. Cut off full rack power supply before installation or replacement. Hot‑swap is not supported. Apply ESD protection during module handling.
  2. Insert IC697ALG230 into free slot of Series 90‑70 backplane rack and lock module latch. If expanders are used, connect ribbon cable between ALG230 and expander modules.
  3. Field analog wiring comply with manual GFK‑0385G. Use shielded twisted‑pair cable for analog signals; separate analog wiring from high‑voltage power cables. Reliable protective‑ground connection is mandatory.
  4. After replacement: Power‑on rack power, check front‑panel LED status. Download hardware configuration, configure channel signal type, scaling and filter parameters. Apply simulated analog signal to verify each channel conversion value and fault‑diagnosis function.
  5. Replacement note: Verify total rack backplane power budget. Check ribbon‑cable connection if expander modules are present. Full‑system commissioning test is mandatory before putting into service.

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