GE IC698CRE030-EE PACSystems RX7i 600 MHz Hot‑Standby Redundant VME CPU Module

IC698CRE030‑EE is the enhanced environmental conformal‑coated variant of IC698CRE030, a hot‑standby redundant‑ready CPU for PACSystems RX7i VME‑based PLC platform. Functionally identical to standard IC698CRE030; suffix ‑EE indicates low‑leakage conformal‑coated PCB assembly for harsh industrial environments with high humidity, dust and corrosive gas exposure.

Equipped with 600 MHz Intel Pentium‑M processor with hardware floating‑point arithmetic unit. Provides 64 MB battery‑backed user RAM and 64 MB non‑volatile flash memory for firmware, application logic and configuration storage. Supports maximum 32 K discrete input/output bits and 32 K analog input/output words, up to 512 user program blocks (max 128 KB per block). Boolean execution speed approx 0.069 ms per 1000 boolean instructions.

On‑board interfaces: dual auto‑sensing 10/100 Mbps Ethernet ports with internal layer‑2 switch, one RS‑232 Station‑Manager diagnostic port, one configurable RS‑232/RS‑485 serial port. Supports fiber‑optic HSSB high‑speed redundancy link for dual‑CPU hot‑standby architecture, achieving bumpless fail‑over with switch‑over time less than 50 ms. Supported protocols: SRTP, EGD, Modbus‑TCP Client/Server, Modbus‑RTU, SNTP, embedded web‑server and FTP services. Programming software: Proficy Machine Edition. Reference manual GFK‑2438W. Product status: Obsolete, spare‑part supply only. RX7i VME backplane; hot‑swap is not supported.

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Description

Hardware & Electrical Specifications

‑ Model: IC698CRE030‑EE ‑ Part Number: IC698CRE030‑EE ‑ Module Type: PACSystems RX7i Redundant‑Ready VME CPU Module, occupies dedicated CPU slot of RX7i chassis ‑ Mounting: RX7i main rack VME CPU slot ‑ Backplane power consumption:  • +5 VDC: 3.2 A maximum  • +12 VDC: 0.003 A maximum  • −12 VDC: 0.003 A maximum ‑ Processor: 600 MHz Intel Pentium‑M, hardware floating‑point unit ‑ Memory: 64 MB battery‑backed RAM; 64 MB non‑volatile flash memory ‑ I/O capacity: 32 K discrete bits (%I, %Q); 32 K analog words (%AI, %AQ) ‑ Program blocks: Max 512 blocks; max 128 KB per block ‑ Boolean execution speed: 0.069 ms per 1000 boolean instructions ‑ Ethernet interfaces: Dual RJ45 10/100 Mbps auto‑negotiation, internal layer‑2 switch ‑ Serial interfaces:  • RS‑232 Station‑Manager port: local configuration and diagnostics  • Configurable RS‑232 / RS‑485 serial port ‑ Redundancy interface: HSSB fiber‑optic link (multi‑mode fiber); fail‑over time < 50 ms; max fiber distance 2000 m between redundant racks ‑ Supported protocols: SRTP, EGD, Modbus‑TCP Client/Server, Modbus‑RTU, SNTP, Web‑server, FTP ‑ Redundancy mode: Hardware‑assisted hot‑standby, full program‑data synchronization between primary and standby CPU ‑ Real‑time clock: Battery‑backed time‑of‑day clock, SNTP synchronization capable ‑ Battery type: IC698ACC701 lithium battery for RAM data retention ‑ Diagnostics: Comprehensive module self‑test, system fault logging, web‑based diagnostic status, fault reporting via VME backplane, redundancy synchronization status monitoring ‑ PCB treatment: Low‑leakage conformal coated (‑EE variant) for humidity, dust and corrosive‑gas protection ‑ Compatibility note: Drop‑in replacement for standard IC698CRE030. Requires matched compatible firmware version for primary‑standby CPU pair. Hot‑swap prohibited. After replacement, download hardware configuration and user application program, verify battery health, real‑time clock, Ethernet and serial communication; validate HSSB fiber link and bumpless redundancy switch‑over test.

Environmental Specifications

‑ Operating temperature: 0 ℃ ~ +50 ℃; +60 ℃ maximum with RX7i fan‑tray installed ‑ Storage temperature: −40 ℃ ~ +85 ℃ ‑ Relative humidity: 5%‑95% non‑condensing ‑ Installation location: Indoor control cabinet, IP20 protection class ‑ EMC compliance: IEC 61000‑6‑2 ‑ Certifications: CE, UL Class I Div 2 hazardous‑location certification

Mechanical Data

‑ Weight: approx 0.80 kg ‑ Dimension: RX7i standard single‑slot VME module form‑factor

Main Functions

  1. Executes IEC‑61131‑3 user control logic, floating‑point calculation, processes local and remote I/O data over VME backplane bus. Supports online program modification without stopping controller operation.
  2. Dual‑port embedded Ethernet enables program download, SCADA/HMI connection, EGD peer‑to‑peer data exchange and Modbus‑TCP third‑party device communication. Internal network switch eliminates external hub for dual‑Ethernet setup.
  3. HSSB fiber‑optic redundancy link synchronizes full program, variable and I/O state between primary and standby CPU, realizes bumpless hot‑standby fail‑over for safety‑critical applications. The ‑EE conformal‑coated hardware improves reliability under harsh plant ambient conditions.
  4. Front‑panel LED indicators:   ‑ OK: Module power‑on self‑test passed   ‑ RUN: CPU executing user application logic   ‑ LAN1 / LAN2: Corresponding Ethernet port link‑activity status   ‑ SYNC: Redundancy HSSB link synchronization status   ‑ FAULT: Hardware error, program fault, redundancy loss or battery‑low warning

Installation & Wiring Requirements

  1. Cut off full rack power supply before installation or replacement. Hot‑swap is not permitted. Apply ESD protection during module handling.
  2. Insert IC698CRE030‑EE into dedicated CPU slot of RX7i VME chassis and fasten module latch. Confirm IC698ACC701 lithium battery is properly seated. Connect multi‑mode HSSB fiber cable between primary and standby CPU redundancy ports; respect fiber minimum bending radius.
  3. Network, serial and fiber cabling comply with reference manual GFK‑2438W. Use shielded CAT5e cables for Ethernet communication. Reliable protective‑ground connection for rack chassis is mandatory.
  4. After replacement: Power‑on rack power and check front‑panel LED status. Download hardware configuration and user application. Verify real‑time clock, battery status, Ethernet IP setup, EGD data exchange and serial‑port communication. For hot‑standby redundant system, confirm HSSB SYNC LED status, perform redundancy synchronization and bumpless switch‑over validation test.
  5. Replacement note: Primary and standby CPU firmware versions must be matched. Monitor lithium‑battery aging periodically to prevent loss of RAM program and data. Fan‑tray must be functional for CPU operation at elevated ambient temperature. Full‑system commissioning test is mandatory before putting into service.

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